1) Aluminium pick-up: Why it happens: Aluminium builds a thin film on the die bearing due to high local temperature, poor release, or contaminated billet (oxide, oil). Over time this film thickens, burns, and transfers into the profile as streaks. Factors: inadequate lubricant, low billet taper heat, and rough/pitted die surface. Solutions: • Immediate: Stop […]
The Importance of Press Alignment in Extrusion Die Performance
In the world of metal extrusion, every component of the press must be aligned with precision. Even the slightest misalignment can compromise die performance, increase tool wear, and negatively affect product quality. Proper press alignment ensures that pressure is evenly distributed, material flow is balanced, and tooling life is extended. Let’s break down the key […]
Tool Foundation: Common Issues and Maintenance Guide
In precision tooling and die manufacturing, the tool foundation plays a critical role in ensuring stability, efficiency, and tool life. Poor maintenance or faulty design can lead to excessive tool breakage, unstable material flow through the die, and costly downtime. To avoid these issues, it is essential to regularly inspect key components of the tool foundation. This […]
AutoCAD Design: The Backbone of Modern Engineering and Manufacturing
In today’s world of engineering, construction, and product development, precision matters. Whether it’s a skyscraper, a machine part, or an aluminium extrusion die, the first step always starts with a design. And when it comes to design, AutoCAD is the global standard. At Gtalmax Dies and Toolings, we rely on AutoCAD design to create accurate, […]
Gtalmax Dies and Toolings – Leading Aluminium Extrusion Die Manufacturers with 40+ Years of Expertise
When it comes to aluminium extrusion, the most critical component is the die – a high-strength tool that defines the final shape of the profile. At Gtalmax Dies and Toolings, we specialize in designing and manufacturing precision-engineered aluminium extrusion dies that deliver consistent quality and performance. With over 40 years of experience, we are proud […]